🔧 Best Practice: An Automotive Project Leveraging Industry 4.0
How Tork Mekatronik delivered a zero-defect, fully traceable leak testing solution using smart technology and rock-solid engineering. ⚙️
📌 Project Overview
A global automotive client needed more than just a leak test—they needed peace of mind. 🧠 At Tork Mekatronik, we designed an integrated, automated leak testing and packaging system with Industry 4.0 DNA.
🔍 Assembly & Testing Process
Before and after assembly, our pre-test station performs:
- ⚡ Resistance and conductivity testing
- 🛠️ Servo axis pressure validation
- 📏 Parallelism check via laser measurement
Faulty parts? 🚫 Sent to a red rejection box. If ignored, the system stops. Simple, smart, and safe.
📊 Injection Monitoring & Traceability
Every injection cycle is logged into a Microsoft SQL Server—pressure, temperature, clamping force… 📈 Nothing is missed.
If anything goes off-target, 🚨 rejection is automatic. This gives our client bulletproof traceability and complete process visibility.
🧪 Testing & Packaging Process
- ❄️ Part cooling
- 🩻 ATEQ F620 leak testing
- ⚡ Resistance/conductivity validation
- 🔬 Laser marking (serial + timestamp)
- 👀 Visual inspection
- 📦 Smart OK/NG sorting
All results are stored, searchable, and remotely monitored. Faulty parts are locked in the NG box. 🔐
🛑 Dummy Part Safety System
Every shift starts with dummy part runs 🎭. No dummy = no production. The system demands verification within 20 cycles or shuts down automatically.
Even supervisors can’t bypass it indefinitely. 🔄 It’s all about process integrity.
🏁 Results
- 🔄 5+ million test cycles
- 🟢 99.2% uptime
- 💯 0 PPM defect rate
- 📡 Full SQL-based traceability + remote dashboard
🚀 What’s Next?
With all that data, we’re moving to predictive analytics & machine learning 🧠. The future? Smarter machines that learn, adapt, and protect your brand.
💡 What This Means For You
You don’t just need a leak test—you need confidence. 🔒 Explore our solutions and see how we turn data into quality.
📧 tork@torkas.com | 📞 +90 282 255 55 00 | 💬 +90 532 068 77 59 (WhatsApp)